Protect quality without slowing production
When process conditions change, teams need to know before product quality or output is affected. Get critical alarms to the right people faster, capture the production context behind losses, and maintain clear operational records for review.
Trusted by 30,000+ industrial customer across the globe.
Driving production performance without disrupting validated systems
In regulated production, improving visibility can create added validation and change-control concerns. SmartSights uses read-only access to machine controllers and existing systems to model line behavior, helping teams uncover losses without changing validated control logic or disrupting your infrastructure.
Understand what is driving performance loss
Complex processes, frequent interventions, and changing conditions make it hard to see why performance drops. SmartSights ABLE uses trusted production data, fault learning, advanced process simulation, and frequent short-interval monitoring to find recurring losses. Its built-in loss-analysis engine automatically aggregates line data, identifies loss sources, and generates root-cause reports.
Catch critical changes before they become bigger issues
A critical alarm becomes serious when teams fail to reach the right person quickly. WIN-911 routes and escalates alerts via SMS, email, voice, mobile push, and Microsoft Teams, supporting SSO. SmartSights Mobile allows teams to manage issues remotely, and Peer tracks issues to resolution with documentation.
Keep batch and compliance records ready for review
Batch records, stability data, and compliance reports need accurate data and clear review. XLReporter automates shift, batch, stability, and regulatory reports from your plant data collection system, historical records, and batch event logs. It includes security, audit trails, version control, and electronic signatures for regulated workflows, with customizable templates and PDF/Excel export.
What SmartSights customers say
Cook Medical accelerates response time by 75%
“SmartSights ABLE and Peer are very powerful systems; depending upon how you want to implement it, it is going to offset whatever costs you are going to incur, but the configurability of it, the support, and their commitment to do everything they could to get it right, those things make SmartSights stand out from other software companies I’ve dealt with. I’d venture to say it’s probably one of the easiest implementations I’ve been part of.”
Doppler Products, CVI at Cook Vandergrift, Inc.
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frequently asked questions
SmartSights in Life Sciences Manufacturing
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How can life sciences manufacturers identify production losses without disrupting validated systems?
ABLE uses read-only access to machine controllers to model line and equipment behavior without changing validated control logic. This gives teams deeper production context to identify losses, recurring constraints, and performance issues while minimizing validation impact and integrating with existing systems.
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How can life sciences facilities respond to critical process excursions faster?
When a critical condition occurs, delays in reaching the right person can extend the excursion and increase the risk of a larger investigation. WIN-911 routes and escalates alarms through SMS, email, voice, mobile notifications, and Microsoft Teams, supporting Single Sign-On. SmartSights Mobile extends access away from the control room, ensuring rapid response. -
How can teams document what happened after an alarm or deviation starts?
Acknowledging an alarm does not mean the underlying issue is resolved. WIN-911 can pass alarm information into Peer so teams can track follow-up actions, attach photos or inspection records, and maintain a documented path from notification through resolution. -
How does automated reporting support regulated manufacturing?
XLReporter can build recurring batch, stability, and compliance reports from your plant data collection system, historical records, and batch event logs. User access controls, audit trails, version control, and electronic signatures help create a more controlled and reviewable reporting process, supporting customizable templates and various export formats. -
Can production intelligence help with complex assembly and process issues?
Yes. When equipment settings, material variation, manual steps, and machine interactions make root causes hard to isolate, ABLE uses fault learning and advanced process simulation to give teams more context around what is affecting production performance. -
Can SmartSights work with systems already in place?
Yes. The solutions are designed to work with existing industrial systems rather than require a wholesale replacement. Depending on the use case, SmartSights can connect with SCADA, building automation, historians, batch or event history, machine controllers, and other operational systems already in use.
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