Video Summary
Food and beverage manufacturers are facing rising raw material costs, labor shortages, supply chain challenges, and economic uncertainty. With 41% of companies reducing growth investments, many plants are struggling to maintain productivity. Despite this, industry data shows strong momentum toward digital transformation—54% plan to invest in automation, and 98% of manufacturers have begun their digital journey.
According to Cody Bann, VP of Engineering at SmartSights, the most impactful improvements come from real-time data, machine monitoring, and MES technology. Capturing and analyzing machine-level data helps plants identify bottlenecks, reduce downtime, improve resource management, and make smarter equipment decisions.
Bann highlights a Midwestern processing plant that operated 24/7 but ran at only 52–58% efficiency. Without accurate data, teams relied on memory and manual spreadsheets, missing critical issues like minor line stops. After implementing SmartSights Able, the plant gained visibility into downtime, uncovered root causes, and boosted efficiency by 20% in just eight months—enough to shut down 1.5 production lines while increasing output.
This real-world example shows how digital transformation, automation, and MES systems can dramatically enhance efficiency, cut costs, and strengthen competitiveness. Prioritizing data-driven operations positions food and beverage manufacturers for long-term success in a rapidly changing market.