Data Collection Accelerator
Advanced data collection for OEE and MES solutions that accelerates your digital transformation.
Accelerate Your Digital Transformation.
ABLE provides advanced data collection for OEE and MES solutions, seamlessly integrating with ERP, CMS, or production systems. It models machines and production lines to deliver real-time data and root cause analysis, helping you avoid problems before they occur.
Integrates
IoT edge data into business systems
Models
production lines to find the root cause of downtime
Increases
data fidelity for detailed accurate root cause analysis
Reduce
engineering time by 70%
Improve
data fidelity by 5x
Cut
time to value by over 50%
Production Line Modeling
ABLE monitors production lines in real-time, providing root-cause analysis.
- Modular machine center models with simple logic engines
- Real-time execution of root cause logic within the MES system
Root Cause Analysis
ABLE analyzes production line data, provides root-cause analysis for issues, and predicts future production problems.
- Understand the DNA of a production line
- How assets are inter-related
- See the progression of downtime as it propagates up and down the line
AI-Assisted DNA Analysis
Make complex DNA visuals easier to understand and share. AI-assisted analysis summarizes activity and highlights where teams should focus first.
- Generate a quick summary of DNA activity and key findings
- Translate complex visuals into clearer, shareable insights
- Speed up alignment on what to investigate next
ABLE Live Analytics
ABLE can be used as a data pipeline for your manufacturing analytics, providing insights in real-time.
- Analytics available on shop floor HMIs
- Availability, MTBF, MTTR by work center
- Detailed logging of event history
ABLE Digital Twin
Digital replay for data validation
- Ability to create Digital Twins from real-time manufacturing data
- Fast forward / rewind / pause through production sequences
- Multiple data streams replayed in sync
- Use for production line modeling with more accurate representations of performance
- Diagnose problems—“The Filler crashed last night…There is glass everywhere”—what led to the crash?
How we build a digital twin with your data:
Machine State Logic
PLC data, IoT sensors coupled with ISA95 standards are used for creating data related to physical processes in your factory.
Integration
Edge data created by state logic is integrated with line flow details and can processed by your MES or OEE system.
Manufacturing Analytics
The raw data is pulled into your analytics platform where it can be visualized and analyzed.
Digital Twin
All the data from the other components are combined into a real-time digital model of your production line.
Event Tagging & Annotation
Capture the events that automated signals can’t. With manual event tagging, operators can quickly label what’s happening on the line so teams can separate true downtime from planned activity and get cleaner analytics.
- Tag events such as part changes, non-production time, maintenance, and meetings
- Improve timeline accuracy and context for downstream reporting
- Enable clearer performance conversations across shifts and roles
Fault Learning Reports & Monthly Emails
Turn recurring issues into clear opportunities for improvement. Fault Learning highlights patterns and priorities and keeps stakeholders engaged with a monthly summary delivered automatically.
- Identify repeated fault patterns across lines, assets, and shifts
- Share clear, actionable reporting that supports prioritization
- Send automated monthly emails to key stakeholders to drive follow-through
Part Selection & Performance Tracking
Track performance by SKU with ideal rates for clearer insights into operating speed, efficiency, and variability across production runs.
- Define parts using rates and units aligned to production reality
- Capture SKU/part data to strengthen analytics and reporting
- Compare actual operating speed against ideal rates
- Improve benchmarking across products, lines, and shifts
Cloud Configuration
ABLE’s logic engine and configuration UI run in the cloud for high availability and easy access.
- Supports PLC standardization
- Simplifies data acquisition & control
- Enables enterprise configurations for replication across lines and plants
ABLE Live Visualizations
Real-time visualizations wherever you are give you instant awareness of your production line operations.
Live Line Views- Great visualization for long lines
- Mobile views for smartphones, tablets, and desktop HMIs
"ABLE has been instrumental in helping us understand and determine losses. Stratifying this data has initiated projects and justified the capital investment to achieve company goals."
Manufacturing Production Manager,
Weaver Popcorn